In this particular new entry, we’ll be discussing three different digital fabric printing techniques, their benefits, and drawbacks.
Even though we find it hard to conceive of a world without technology and its own overwhelmingly quick progress, the majority of the technology that people know as “digital” today was not originally done utilizing a computer, and fabric printing is not any exception.
The late 20th century and early 21st century marked the start of a technological revolution that saw the creation of cutting-edge printing technology that laid the building blocks for digital fabric printing.
DIGITALLY PRINTED Fabric uses computer-controlled printers to transfer designs or images stored in digital files to fabric. This technology allows visitors to create intricate patterns faster and easier.
There will vary types of printing and printing techniques, and depending on what you want to accomplish, each you have its benefits and drawbacks.
These techniques can be used for fashion textiles, garments, soft signage, banners, flags, and more. Visit: ineedfabric.com
Here Are the most frequent Fabric Printing Techniques
The most regularly used fabric printing methods nowadays are screen printing, inkjet printing, and dye sublimation.
Screen printing can be an analog fabric printing method that is around for a long period. Once we explained before, it’s the procedure for smearing a layer of ink on the screen to transfer it onto a bit of fabric.
This screen is also known as a stencil, and a different stencil must be made for every design.
Before, a large amount of prints would have to be made for the procedure to be cost-effective. However, technology has given way to more cost-effective, versatile screen printing processes.
Now, there are two types of screen printing: rotary and flatbed.
Flatbed screen printing is a semi-continuous process, which quite simply, means that it’s an automated version of the manually operated screen printing procedure for the 18th century.
Alternatively, rotary screen printing uses cylindrical screens that rotate in a set position with the squeegee placed within the cylindrical stencil.
The fabric moves at a continuous speed between your screen (or screens) and the feeling roller that is situated below the screen.
Rotary screen printing is continuous, unlike when silk or screen printing were first developed. This enables for higher production speeds, and therefore, reduced costs.
Picture of an screen printing process
Pros of Screen Printing:
It’s cost-effective for large runs.
Design placement is adaptable.
Produces clean-cut lines and detailed images.
Ink infiltrates the fabric
Color holds well, and it’s really long-lasting.
Cons of Screen Printing:
It isn’t cost-effective for multiple colors runs
Only simple shapes can be printed.
It’s complicated and takes a relatively very long time to create the printer, rendering it impractical for single runs or printing just one single item.
It’s not green.
Did you know that…
Screen printing can be an early fabric printing technique that can be traced back to the Song Dynasty, which ruled China from around 960 to 1279 AD.
Originally, this system involved the utilization of an stencil drawn on a porous screen while a special spatula was used to spread ink through the stencil and onto the fabric. Each color needed to be applied with another stencil.
Direct-to-fabric printing is a method where the printer transfers ink directly onto fabric using inkjet technology. Essentially the most detailed designs can be printed using this method, and the color palette is nearly endless.
Pros of Direct Printing:
It permits single pieces and mid- and long-run productions.
It could be used for printing different types of fabric, such as cotton, nylon, and silk.
It has considerable color choices.
It is easy to customize designs.
Cons of Direct Printing:
It isn’t cost-effective for large runs.
Which limitation as to where designs can be placed.
Inks are delicate.
The grade of the results is bound.
Dye sublimation is one of the very most modern fabric printing techniques.
Through this technique, heat and pressure are put on turn dyes into a gas. The gas then permeates the top and attaches to polymer-based fibers, leading to permanent, high-quality imaging.
Pros of Dye Sublimation:
You can set up.
The color palette is almost unlimited.
Colors won’t need to be separated.
It works perfectly for short runs (small or single batches).
There is absolutely no difference between your image and the fabric. as the dye is merged in to the fabric.
It permits highly detailed designs.
The image can be printed all the way to the edge of something.
Continuous tones can be achieved, producing a photograph-like finish without using special techniques, such as half-screen printing.